Abstract:
According to an understanding of wearable robot systems, this article suggests an appropriate design process for surface-mounted permanent magnet synchronous motor (SPMSM...Show MoreMetadata
Abstract:
According to an understanding of wearable robot systems, this article suggests an appropriate design process for surface-mounted permanent magnet synchronous motor (SPMSM) for the joints of wearable robots. The major requirements of SPMSM for the wearable robot are investigated and categorized into the dimensional constraints, electromagnetic performances, and thermal restrictions. Given the defined requirements, the electric motor design process for an actual robot is proposed, considering electromagnetic and thermal characteristics. For thermal analysis, the lumped parameter thermal network (LPTN) is adopted, and the process to compose a precise LPTN for the SPMSM is presented. With given controller and electric motor specifications, the numbers of poles and slots are determined, and fractional-slot concentrated winding is adopted considering the overall behavior of the SPMSM such as torque density and noise and vibration. As a preliminary design, the shape of the rotor including permanent magnets, shape of the stator, and the number of turns are designed via space harmonic analysis which is fast. Subsequently, a detailed design process is performed via finite-element analysis. At this stage, the thermal characteristics considering the driving cycle are analyzed via the LPTN, which is appropriate for parametric design. The final model is determined from electromechanical and thermal viewpoint. Finally, experiments are conducted to validate the proposed design process.
Published in: IEEE/ASME Transactions on Mechatronics ( Volume: 26, Issue: 2, April 2021)
Funding Agency:

Department of Automotive Engineering, Hanyang University, Seoul, South Korea
Sung-Woo Hwang received the bachelor's degree in mechanical engineering, in 2013, from Hanyang University, Seoul, South Korea, where he is currently working toward the Ph.D. degree in automotive engineering.
His research interests include practical approaches to electric machine design for automotive and robot applications.
Sung-Woo Hwang received the bachelor's degree in mechanical engineering, in 2013, from Hanyang University, Seoul, South Korea, where he is currently working toward the Ph.D. degree in automotive engineering.
His research interests include practical approaches to electric machine design for automotive and robot applications.View more

Department of Automotive Engineering, Hanyang University, Seoul, South Korea
Jun-Woo Chin received the bachelor's degree in mechanical engineering, in 2014, from Hanyang University, Seoul, South Korea, where he is currently working toward the Ph.D. degree in automotive engineering.
His research interests include design of electric machines, loss and thermal analysis of electric motor and generator.
Jun-Woo Chin received the bachelor's degree in mechanical engineering, in 2014, from Hanyang University, Seoul, South Korea, where he is currently working toward the Ph.D. degree in automotive engineering.
His research interests include design of electric machines, loss and thermal analysis of electric motor and generator.View more

Department of Automotive Engineering, Hanyang University, Seoul, South Korea
Myung-Seop Lim (Member, IEEE) received the bachelor's degree in mechanical engineering, and the master's and Ph.D. degrees in automotive engineering from Hanyang University, Seoul, South Korea, in 2012, 2014, and 2017, respectively.
From 2017 to 2018, he was a Research Engineer with Hyundai Mobis, Yongin, South Korea. From 2018 to 2019, he was an Assistance Professor with Yeungnam University, Daegu, South Korea. Since 2019...Show More
Myung-Seop Lim (Member, IEEE) received the bachelor's degree in mechanical engineering, and the master's and Ph.D. degrees in automotive engineering from Hanyang University, Seoul, South Korea, in 2012, 2014, and 2017, respectively.
From 2017 to 2018, he was a Research Engineer with Hyundai Mobis, Yongin, South Korea. From 2018 to 2019, he was an Assistance Professor with Yeungnam University, Daegu, South Korea. Since 2019...View more

Department of Automotive Engineering, Hanyang University, Seoul, South Korea
Sung-Woo Hwang received the bachelor's degree in mechanical engineering, in 2013, from Hanyang University, Seoul, South Korea, where he is currently working toward the Ph.D. degree in automotive engineering.
His research interests include practical approaches to electric machine design for automotive and robot applications.
Sung-Woo Hwang received the bachelor's degree in mechanical engineering, in 2013, from Hanyang University, Seoul, South Korea, where he is currently working toward the Ph.D. degree in automotive engineering.
His research interests include practical approaches to electric machine design for automotive and robot applications.View more

Department of Automotive Engineering, Hanyang University, Seoul, South Korea
Jun-Woo Chin received the bachelor's degree in mechanical engineering, in 2014, from Hanyang University, Seoul, South Korea, where he is currently working toward the Ph.D. degree in automotive engineering.
His research interests include design of electric machines, loss and thermal analysis of electric motor and generator.
Jun-Woo Chin received the bachelor's degree in mechanical engineering, in 2014, from Hanyang University, Seoul, South Korea, where he is currently working toward the Ph.D. degree in automotive engineering.
His research interests include design of electric machines, loss and thermal analysis of electric motor and generator.View more

Department of Automotive Engineering, Hanyang University, Seoul, South Korea
Myung-Seop Lim (Member, IEEE) received the bachelor's degree in mechanical engineering, and the master's and Ph.D. degrees in automotive engineering from Hanyang University, Seoul, South Korea, in 2012, 2014, and 2017, respectively.
From 2017 to 2018, he was a Research Engineer with Hyundai Mobis, Yongin, South Korea. From 2018 to 2019, he was an Assistance Professor with Yeungnam University, Daegu, South Korea. Since 2019, he has been with Hanyang University, where he is currently an Assistant Professor. His research interests include electromagnetic field analysis and electric machinery for mechatronics systems such as automotive and robot applications.
Myung-Seop Lim (Member, IEEE) received the bachelor's degree in mechanical engineering, and the master's and Ph.D. degrees in automotive engineering from Hanyang University, Seoul, South Korea, in 2012, 2014, and 2017, respectively.
From 2017 to 2018, he was a Research Engineer with Hyundai Mobis, Yongin, South Korea. From 2018 to 2019, he was an Assistance Professor with Yeungnam University, Daegu, South Korea. Since 2019, he has been with Hanyang University, where he is currently an Assistant Professor. His research interests include electromagnetic field analysis and electric machinery for mechatronics systems such as automotive and robot applications.View more