Turbo-Expander Generators for Supplemental Power Generation in LNG Liquefaction Plants

Incentives to increase efficiency and reduce CO2 emissions have led to the development of many plant process designs incorporating turbo-expanders. Turbo-expanders provide the most efficient solution when it is required to reduce the pressure of a fluid stream. By expanding high pressure fluid, energy in the high-pressure fluid entering the turbo-expander can be efficiently used for electrical power generation. The energy recovered from the expansion is supplementary, thereby improving the thermal efficiency of the plant without leaving any noticeable trace of greenhouse gas emissions. This article focuses on both mechanical and electrical considerations for the implementation of turbo-expander generators. In an example of LNG liquefaction plant, the article discusses the plant thermal efficiency, turbo-expander performance curve, generator sizing, and the choice between the induction and the synchronous generator. The impact on the plant real and reactive power balance and the system stability is shown in an example. Furthermore, this article evaluates the options for the turbo-expander generator tie-in points within the electrical system.