Analysis and Design Considerations of Efficiency Enhanced Hierarchical Battery Equalizer Based on Bipolar CCM Buck–Boost Units

Compared with the conventional hard switching battery equalizers, hierarchical battery equalizer based on the bipolar continuous-conduction mode buck-boost units could effectively reduce the switching loss and improve the conversion efficiency. This paper mainly addresses the key technical challenges associated with the optimal design of this battery equalizer. The inductor current is controlled to enter into the negative region. Thus, the mosfet body diode provides a freewheeling path for the inductor current during the dead band. This ensures zero-voltage switching turn-on of both power mosfets in each buck-boost unit without auxiliary snubbers. Therefore, the switching losses are significantly reduced. Meanwhile, the integral of the inductor negative current is precisely controlled to minimize the circulating current. This guarantees both minimized conduction losses and suitable equalization speed. Furthermore, an equalization algorithm, which compensates the battery internal resistance induced state-of-charge error, is proposed to improve the equalization accuracy. The operating principles and design considerations are analyzed in detail. An experimental prototype to balance four series-connected lithium-ion battery cells is implemented. The experimental results validate the design of the equalizer and demonstrate obvious efficiency enhancement over the conventional method.