Prediction of power requirements for a longwall armored face conveyor

Longwall armored face conveyors (AFCs) have traditionally been designed using a combination of heuristics and simple models. However, as longwalls increase in length, these design procedures are proving to be inadequate. The result has either been a costly loss of production due to AFC stalling or component failure, or larger than necessary capital investment due to overdesign. In order to allow accurate estimation of the power requirements for an AFC, this paper develops a comprehensive model of all the friction forces associated with the AFC. Power requirement predictions obtained from these models are then compared with measurements from two mine faces.