Front-end-of-line (FEOL) optimization for high-performance, high-reliable strained-Si MOSFETs; from virtual substrate to gate oxidation

Front-end-of-line (FEOL) process parameters including virtual substrate (Si/Si/sub 1-x/Ge/sub x/), shallow-trench-isolation (STI) process, and gate oxidation have strong effects on performance and reliability of strained-Si MOSFETs such as gate oxide integrity (GOI), threshold voltage (V/sub TH/ roll-off, reliability behavior including junction breakdown and device isolation characteristics. It is found that gate oxide integrity can be improved by 1 order of magnitude by applying low-temperature, plasma oxidation process as compared with thermal oxidation, junction leakage and device isolation characteristics can be improved by 1 order of magnitude and by two times, respectively, by using low-defect virtual substrate and further defect-curing process, and parameters related with STI process such as thin SiN layer and oxide densification temperature must be optimized both to reduce junction leakage current and to improve device performance such as Ion-Ioff characteristics.