Introduction
Customer demand and technological development lead to a thickness decrease in electronic devices. Especially for the TV, its thickness dramatically has decreased with the development of display technology [1]. In the case of the CRT (Cathode Ray Tube), it was very thick due to the presence of electron guns. Therefore, the thickness of the TV speakers was not an issue then. However, as the thickness of the display becomes thinner and thinner, the size of its speaker has come to dominate the total thickness of the TV [2]. In addition to the TV, the size of the speaker is considered an essential factor in determining the thickness of mobile devices such as laptops, cellphones, and tablets [3]. For this reason, thin enclosures were designed for slim TVs to radiate sound efficiently [4], and slim speaker systems with waveguides have been actively studied [5], [6], [7], [8].
Generally, the speaker is installed on the enclosure to achieve monopole-like radiation since acoustic cancellation can be prevented [9]. A closed enclosure is usually applied to the speaker, and a passive radiator also is used to improve the low-frequency response. In addition, various types of enclosures, such as a base-reflex enclosure using a duct [10] or a port [11] are used depending on their purposes.
However, by mounting the speaker on the enclosure, resonant standing wave fields can be generated, and a peak or dip in the frequency domain is obtained corresponding to the size of the enclosure. To prevent acoustic resonance, a sound-absorbing material is applied to the enclosure [8]. Various studies have been conducted to reduce the acoustic resonance effect of the speaker system with the enclosure. Jiang et al. installed a screen to remove peaks and dips caused by the influence of standing waves in a speaker enclosure [12]. Lee et al. improved the frequency response by changing the enclosure structure of the TV [13], and Fahy et al. showed that the acoustic resonance mode generated in the enclosure could be controlled by using the Helmholtz resonator [14]. In addition, Li et al. controlled the resonance mode in the enclosure more effectively by applying the Helmholtz resonator array [15], and Park et al. reduced the low-frequency noise in the enclosure using the Helmholtz array [16].
Although it is necessary to use a slim speaker to make the TV thinner, many problems, such as non-uniform frequency response, relatively low sound radiation, and inefficient response in the low-frequency range, can occur [17]. Therefore, an alternative system other than the existing slim speaker was also proposed. To overcome the limited space inside the TV and increase the sound radiation performance, Demiel made an additional structure at the bottom of the TV to install a thick speaker [17]. Recently, according to the development of the display device, SOD (Sound on Display), a type of speaker in which the OLED panel acts as a diaphragm by attaching an exciter to the back of the panel, has been used [13].
This paper analyzes the acoustic radiation characteristics obtained from a speaker emitting sound laterally through the waveguide. This type of speaker system [18] has a problem in that radiated sound pressure decreases in a specific frequency region. Therefore, by building a speaker model, it is shown that it has poor sound radiation performance at specific frequencies experimentally and numerically. It is confirmed that the FE analysis response is consistent with the experimental results. Then, based on the correlated FE model, the poor frequency response of the speaker system at the specific frequency is investigated. Then, some methods are proposed to improve the speaker system’s frequency response and validated through the experimental results.
Reproducing Problem Through Experiment
To experimentally reproduce the poor sound radiation problem of the slim speaker system, the authors fabricate a speaker assembly, as shown in Fig.1, and the frequency response is measured. For the speaker, a commercial speaker with a diameter of 50 mm, RMS power of 1 W, and impedance of
For the acoustic data acquisition, a Siemens SCADAS Mobile system and a 1/4 inch PCB microphone 130F20 are used to measure the radiated sound pressure in an anechoic chamber, as shown in Fig. 2. White random noise with frequencies up to 5 kHz is generated by the Simcenter Testlab Software. The microphone is installed horizontally 0.135 m away from the sound path where the sound is radiated.
Experimental setup: (a) Radiated noise measurement setup of slim speaker system and (b) Schematic experimental setup.
Fig. 3 shows the measured sound pressure level in the 1/12 octave band. It can be observed that there is a dip in the frequency range from 2400 Hz to 2700 Hz, and the frequency response is significantly poor in this range.
Problem Investigation Through Numerical Analysis
In this chapter, the main reasons for the poor sound radiation in the specific frequency range are investigated by using a FEM software package, COMSOL Multiphysics. To focus on the investigation of the geometric effect of the speaker enclosure, a simplified model is used for the numerical analysis.
A. Acoustic Analysis with Point Source
In order to reduce the analysis time and efficiently identify the effect of the enclosure shape on the frequency response of the slim speaker system, the analysis model is simplified with the following assumptions.
Consider the speaker as a monopole sound source.
Assume that the enclosure is a rigid body.
Neglect structure-acoustic coupling effect due to the structural vibration of the enclosure.
The simplified model used in the numerical analysis is shown in Fig. 4, and the frequency response is obtained as shown in Fig. 5. It can be observed that a dip occurs at about 2500 Hz, similar to the test result.
To better understand the cause of the dip, additional numerical analysis is performed by varying the sound source’s location and the enclosure’s length. Fig. 6(a) is the result of the analysis by moving the noise source, and Fig. 6(b) is the analysis performed while adjusting the dimensions of the enclosure. Table 1 shows the dip frequencies at which the sound radiation is poor for each condition and the quarter-wavelength corresponding to the dip frequencies. By changing the source position and the enclosure length, the causes of poor sound radiation are identified. From the numerical analysis results, it can be confirmed that the 1/4 wavelengths corresponding to the dip frequencies match well the distance between the sound source and the enclosure wall (i.e.,
Sound pressure level of simplified slim speaker generated by monopole source (a) according to sound source location and (b) distance between sound source and enclosure wall.
In addition to the dip frequency, the first peak frequency of the calculated sound pressure level is also investigated. In Table 2, the frequency corresponding to the 1/4 wavelength of the acoustic passage length is compared with the first peak of the calculated sound pressure level. It can be observed that they have slightly different values. An end correction is applied to modify the length L to compensate for this discrepancy. The formula for correcting the length L is as follows [19], [20].\begin{align*} f_{res}&= \frac {c}{4L_{c}} \tag{1}\\ L_{\mathrm {c}}& \cong L +0.31D \tag{2}\end{align*}
Table 3 shows the modified quarter-wavelength resonance frequencies using Eqs. (1), (2) and the first peak frequencies obtained from the numerical analysis. It shows that they match well when the end correction is considered. In addition, as shown in Fig. 8, since the distance between the wall and the sound source is kept constant, it can be observed that the dip frequency remains unchanged. Therefore, it can be confirmed that the first peak frequency is generated since the acoustic passage acts as a quarter-wavelength resonator.
Sound pressure level of simplified slim speaker generated by monopole source (a) according to sound source location and (b) distance between sound source and enclosure wall.
B. Structure-Acoustic Coupling Analysis with Circular Diaphragm Sound Source
In this chapter, as shown in Fig. 9, numerical analysis is performed using a finite-sized circular diaphragm as a sound source rather than a point source. Structural-acoustic coupling analysis is applied to consider the effect of structural resonance, such as the resonance mode of a diaphragm or enclosure. A uniformly distributed normal force is applied on the lower surface of the diaphragm at all frequencies. The changes in sound pressure are investigated by moving the sound source’s location and adjusting the enclosure’s length to understand the frequency response of the slim speaker system more systematically.
Table 4 summarizes the dip frequency and the corresponding quarter wavelength for each condition. The detailed frequency response is shown in Fig. 10. Fig. 10(a) shows the result of the analysis by moving the sound source, and Fig. 10(b) shows the analysis result performed by adjusting the dimensions of the enclosure (
Sound pressure level of simplified slim speaker generated by circular diaphragm source (a) according to sound source location and (b) distance between sound source and enclosure wall.
These analyses show that the first peak of the radiated sound pressure level is correlated with the longitudinal shape inside the enclosure and corresponds to the quarter wavelength resonance by considering the end correction effect. In addition, the dip frequency is caused by the 180-degree phase difference between the propagated wave component directly radiated through the acoustic passage and the reflected wave component corresponding to a quarter wavelength distance (i.e., 1/2 wavelength in the round trip), and it is estimated that the radiation performance becomes abysmal [21].
Enclosure Structure Improvement Considering Acoustic Characteristics
In this chapter, the poor sound radiation performance at the dip frequency is improved by modifying the structure of the enclosure. To achieve this goal, four methods are suggested.
A. Applying Sound-Absorbing Material
In the last chapter, it was confirmed that the dip occurs due to the influence of the reflected wave from the inner wall of the enclosure. Therefore, it can be assumed that the dip can be suppressed by reducing the reflected wave. For this purpose, sound-absorbing material is applied to the wall, and numerical analysis is performed, as shown in Fig. 11. One of the analysis conditions in Section III-B is used. (i.e., the source center is 0 mm, and
Sound pressure level of slim speaker system according to sound-absorption coefficient (
B. Enclosure Modification
The frequency response of the speaker system is improved by modifying the enclosure shape. To reduce the dip effect caused by destructive interference, some in the industry empirically applied a slit at the top of the enclosure [22]. In this method, applying an additional sound-absorbing material is unnecessary, so the unit price increase can be prevented. Here, a slit of arbitrary size is applied, and the frequency response is calculated according to the slit position.
Figure 13 shows the frequency response according to the position of the 3mm wide slit on the top of the enclosure. The position of the slit is indicated at a distance from the point at which the sound is radiated, and numerical simulations are performed for three positions, respectively 10 mm, 35 mm, and 67.5 mm. When the slit position is 10 mm, there is no significant difference in frequency response compared to the existing model without the slit. When the slit position is 35 mm, the dip frequency shifts, but it can be confirmed that the sound pressure is slightly restored. When the slit position is 67.5 mm, it can be observed that the frequency response is significantly improved. Therefore, it can be observed that the frequency response improves as the slit position is closer to the reflective surface. It is possible to reduce the effect of destructive interference more effectively by placing the slit close to the reflective surface and translating the reflective waves into transmitted waves. However, if the slit size becomes huge, sound transmission performance at the corresponding location may deteriorate. Therefore, it is necessary to propose an appropriate slit size that minimizes sound pressure reduction.
The optimal slit size is now determined to achieve a better frequency response. A parametric study is conducted to determine the optimal slit size. The shape of the slit is a rectangle in consideration of the ease of mechanical processing, and the slit is located on the top of the enclosure so that the reflected wave can easily escape. The slit height and width are used as independent variables for the analysis. The sound pressure of the reflected wave is expressed as a dependent variable to be reduced. In order to express the sound pressure of the reflected wave, the measured sound pressure at two points separated by a distance s can be expressed using the following equations [14].\begin{align*} P_{1}(x)&=P_{i}e^{-ikx}+P_{r}e^{-ikx} \tag{3}\\ P_{2}(x)&=P_{i}e^{-ik(x+s)}+P_{r}e^{-ik(x+s)} \tag{4}\end{align*}
\begin{equation*} P_{r}=\frac {-P_{1}e^{-ik\left ({x+s }\right)}+P_{2}e^{ikx}}{2i sin(ks)} \tag{5}\end{equation*}
It can be confirmed that as the size of the slit increases, the poor sound radiation around the dip frequency is improved, but the overall sound pressure level decreases. Therefore, a limiting condition is required for the sound reduction of the overall level to determine an appropriate slit size. Figure 15 shows each optimal size of the slit and associated sound pressure spectrum according to each minimum sound pressure reduction condition.
Comparison of numerical analysis results (a) when ideal material membrane is applied and (b) when DMBZ membrane is applied.
C. Applying Impedance Matched Membrane
Reflected waves occur when the impedance is different at the boundary [23]. Therefore, the influence of the reflected wave can be eliminated by matching the impedances of different media. In order to match the characteristic impedance of air, impedance matching is conducted through a thin membrane. The enclosure’s reflective wall is removed and replaced with a thin membrane. Simulations are performed by applying a membrane with arbitrary properties consistent with the characteristic impedance of air [24]. Figure 15(a) shows the numerical analysis results and compares the frequency response with the existing model. As expected, the frequency response is improved as the dip disappears. However, it is challenging to match the impedance of air with a general solid medium. Therefore, to solve this problem, metamaterials can be used to match the impedance of air [24]. However, applying the metamaterial of the type suggested by Park [24] is difficult due to the volume shortage problem of the slim-speaker system.
Therefore, in this paper, the effect of the reflected wave is reduced by applying a material with a lower characteristic impedance than a general solid material to the membrane. The analysis is performed by applying DMBZ material [25] to the membrane, and the material properties are shown in Table 6. Figure 15(b) shows the numerical analysis results. In the membrane model using DMBZ properties, it can be confirmed that the frequency response is improved as the influence of the reflected wave is reduced.
D. Applying Membrane Resonator
A membrane resonator is a system that resonates at a specific frequency [26]. By matching the natural frequency of the resonant membrane to the deep frequency of about 2450Hz, it converts the acoustic energy of the incident wave into the vibration energy of the membrane in the frequency range to suppress the generation of reflected waves. Figure 16 shows the results of the natural frequency analysis by applying the material properties of the membrane having natural frequencies similar to the dip frequency. Table 7 shows the mechanical properties of the silicone membrane used in the analysis [27]. Figure 17 shows the numerical analysis results, and it can be seen that the frequency response improves in the dip frequency.
In addition, the active noise control method can be also applied to improve the frequency response at the dip frequency. However, complex acoustic resonance modes may occur in an internal space with a reflective surface, such as the inside of a slim speaker enclosure, making noise control difficult. To overcome these difficulties, it will be necessary to apply active noise control methods in environments with reflective surfaces.
Experimental Validation of Improved Structures
A speaker enclosure is manufactured using a 3D printer with PLA-i21 material, and the model is experimentally verified by comparing simulation and experimental results. However, for the membrane cases, it is not easy to make a membrane with the physical properties suggested in each case, so experimental verification is not conducted. Test verification is performed when the sound-absorbing material and the slit are applied.
A. Applying Sound-Absorbing Material
To verify the analysis results performed in Chapter 4, a sound-absorbing material made of PU (Polyurethane) is attached to the reflective surface, as shown in Figure 18. The test conditions are the same as the conditions described in Chapter 2. Figure 19 compares the frequency response when the sound-absorbing material is applied. The experimental results show a similar trend to the analytical results. Compared to the existing model, the SPL increased by about 12.2 dB at the dip frequency when the sound absorption material is applied.
Experimental sample for test verification of sound-absorbing material application.
Experimental results of frequency response according to application of sound absorbing material.
B. Enclosure Modification By Applying Slit
Figure 20 shows the shape of the enclosure produced by the 3D printer based on the results of Section IV-B. The sound test is performed under the same conditions as the test conditions described in Chapter 2. As shown in the experimental results of Figure 21, it can be seen that the frequency response is improved by making the slit, as the dip disappears as in the simulation result. When the slit is applied, the SPL at the dip frequency increases by about 23.8 dB compared to the existing model.
Conclusion
In this paper, the sound radiation performance improvement of slim speakers in TVs has been studied. First, through the experiment, it is confirmed that the frequency response of the slim speaker system is poor at a specific frequency. Then, through numerical analysis, the cause of the poor frequency response at the dip frequency is investigated. It has been found that the radiated sound pressure is reduced due to the destructive interference caused by the 180-degree difference in the phases of the incident and reflected waves at the corresponding frequency. To improve sound radiation performance, installing a sound-absorbing material, a membrane on the inner reflective surface of the enclosure, and providing a slit at the top of the enclosure are proposed. Through experimental verification, in the case of installing sound-absorbing material, it is shown that The SPL increased by about 12.2 dB at the dip frequency. In the case of the slit-applied enclosure, 23.8 dB is experimentally improved at the dip frequency. The improved speaker enclosure model presented in this study can be applied to TV and various multimedia applications.
ACKNOWLEDGMENT
The authors would like to thank Seungtaek Lee, Vice President of Geodsound, for his valuable advice and generous support on the speaker system, and also would like to thank to their mentor, Prof. Ki-Hyun Kim, who initially inspired them to start this study.