Introduction
The utilization of light-emitting diodes (LEDs) in lighting applications is becoming increasingly popular. This trend is attributed to their efficiency, fast response, longevity, and small form factor, which have resulted from recent advancements in their fabrication [1], [2]. Because of these benefits, various LED driving circuits have become important [3], [4], [5], [6], [7], [8]. Particularly, LEDs are increasingly being incorporated into automobiles, with all major lighting systems (such as headlights, brake lights, and turn signals) now being designed using LEDs [9], [10], [11]. In terms of benefits, LED-based automotive headlights can improve visibility and contribute to driving safety. For example, by controlling individual LEDs in LED matrix headlights, glare can be reduced, or a specific signal can be sent to oncoming pedestrians or vehicles on the road. Various studies on LED matrix headlight systems have been conducted, and the system is gaining popularity in the industry [12], [13], [14], [15], [16], [17].
The LED matrix headlight systems were controlled using a dedicated LED matrix controller. Automotive headlights are not only important for driving but also ensure the safety of vehicles, passengers, and other road users. Therefore, state-of-the-art LED matrix controllers are necessary. Essentially, the luminous intensity of all the LEDs is regulated by the matrix controller, which also maintains a fixed level by keeping the current constant despite changes in the supply voltage or fluctuations caused by turning the LEDs on and off.
Fig. 1(a) presents a block diagram of a conventional LED matrix headlight system [14], [15]. The system contains two dc–dc converters (for pre-boost control), a matrix manager (to control the LEDs), and a microcontroller that delivers signals received from the outside. The boost converter supply was from an automotive battery. Fig. 1(a) shows the input voltage range of automotive batteries [18], which experience extremely wide voltage variations owing to their use in the starting system and load dump conditions. Therefore, the dc–dc converter must be able to operate over a wide input voltage range.
Conventional LED matrix headlight system configuration. (a) Block diagram. (b) Schematic.
An external headlight-control signal that determines the on/off status of the LED is transmitted to the controller area network. Simultaneously, this signal is transmitted to the microcontroller through a transceiver. After receiving the signal, the microcontroller determines the appropriate output voltage for the required number of LEDs through serial peripheral interface communication with the dc–dc converter. Additionally, the microcontroller transmits a brightness control signal to the matrix manager through universal asynchronous receiver/transmitter communication. After receiving this brightness control signal, the matrix manager switches the individual LEDs on or off using bypass switches.
The use of two power converters reduces the overall efficiency of the system, where the power conversion efficiency of the entire system is expressed as the product of the efficiencies of the individual boost and buck converters as
The circuit in Fig. 1(b) is a conventional power supply, which uses two inductive switching converters. The first is a boost converter (voltage regulator) that boosts the voltage from the battery, whereas the second is a buck converter (current regulator) that supplies current to the LEDs. If the automotive battery is directly connected to the buck current regulator without a boost converter, the wide voltage variations of the battery cannot provide the required input voltage to the buck converter. A capacitor (
When a buck converter is used as the current regulator in the LED matrix headlight system, the current ripples in the inductor are transferred to the LEDs. To reduce this current ripple, the inductor should be at least in the order of tens of
There is no architecture in the literature for an automotive LED matrix system that uses only a single power converter. Moreover, conventional buck–boost converters cannot control LEDs individually because of the output capacitor.
Fig. 2 shows the reason for placing an output capacitor
In the boost mode, signals C and D control transistors
Unlike LED strings, the individual on/off operations of LEDs in a matrix system cause another issue when designing a power supply. The voltage across the LEDs can experience significant variations depending on the individual LED switching operations. Moreover, the output voltage of the converter should change instantaneously depending on the number of LEDs that are turned-on. Because of the exponential nature of the diode current, if the voltage does not change rapidly, a large amount of current flows through the system. However, the transition time is not sufficiently short owing to the slow switching speeds and large output capacitance. Moreover, the large peak current affects the light intensity of LEDs and introduces long-term reliability concerns for the system.
This article presents a new buck–boost-based LED matrix system that uses the proposed concurrent current and voltage regulation scheme. In Section II, the details of the operation are explained, and the system implementation is presented in Section III. The measurement results are presented in Section IV. Finally, Section V concludes this article.
Proposed Architecture for Concurrent Current and Voltage Regulation
A block diagram of the proposed LED matrix system is shown in Fig. 3(a), which includes a current regulator that enables the individual control of LEDs without the requirement of two converters. The proposed architecture adjusts the output voltage (
Proposed architecture. (a) Structure. (b) Simulation results with concurrent current and voltage regulation waveforms.
The current regulator comprises a transistor (
When the bypass switch is turned-on or -off, the voltage drop across the LED fluctuates significantly. Although the output of the buck–boost converter should follow the required voltage change, the slow response of the switching converter to charge or discharge the output capacitor causes the aforementioned current spike and long-term reliability issues.
The current regulator operates as a constant-current source circuit. The
\begin{align*}
R_{\text{OUT,REG}} = r_{o}+(A_{1}+1)g_{m}r_{o}R_{\text{LED}}+R_{\text{LED}} \tag{1}
\end{align*}
The combination of switching power converters and linear voltage regulators has previously been employed for envelope tracking in RF power amplifiers [22], [23], [24]. However, switching power converters are generally too slow to effectively control the output voltage and cannot meet the high-speed requirements of envelope tracking. Accordingly, linear voltage regulators are combined with the switching power converters to support fast variations in the output voltage of the system. In the proposed scheme, a current regulator (instead of a voltage regulator) is combined with a single power converter to improve the speed of operation of the LED matrix headlights, as displayed in Fig. 3(a). The proposed current regulator focuses on maintaining a fixed LED current, while previous studies on RF amplifiers have focused on fast control of the supply voltage.
Fig. 3(b) shows concurrent regulation simulation waveforms. The simulations were conducted by setting
LED Matrix System Implementation
Fig. 4 depicts the overall architecture proposed in this article, which is mainly divided into a buck–boost converter and an LED matrix controller. The main control circuit of the buck–boost converter was designed and integrated into a semiconductor IC. The discrete components (inductor
A. Buck–Boost Converter
The buck–boost converter shown in Fig. 4 was designed to achieve four modes: buck, (step-down) buck–boost, (step-up) buck–boost, and boost modes [25]. Owing to this four-mode operation, it is possible to prevent abrupt duty changes in mode conversion and minimize the inductor current ripple [26]. The error amplifier (EA) subtracts the
B. LED Matrix Controller
Fig. 5 presents the simulated voltage and current waveforms when the LEDs were turned-on and -off, respectively. Here,
When an LED is turned-on by turning-off the bypass switch, the overall voltage drop across the LEDs must immediately increase to maintain the same voltage level across the individual LEDs. If the output voltage of the buck–boost converter does not increase before the LED is turned-on, the current decreases significantly because of the reduced individual LED voltage levels. The decreased current implies that the brightness of the LED was also reduced. Therefore, to control the overall LED voltage (
When several LEDs are turned-on simultaneously, a power converter is required to increase the output voltage in steps of more than 10 or 20 V, depending on the number of LEDs turned-on. However, this sudden voltage increase causes the inrush current to charge the output capacitor of the power converter and degrades the long-term reliability. This phenomenon is similar to the situation during start-up [28]. The soft-start circuit prevents inrush current. Similarly, the sequential control of the PWM signals (see Fig. 5) prevent any inrush current by sequentially turning the LEDs on or off with a predetermined time delay.
C. Bypass Switch and $V_{\text{REF}}$ Controller
The reference voltage (
Bypass Switch and
The current regulator has a sufficient voltage margin to control the current when the bypass switch turns off. Six
The generated
The LED forward bias voltage varies depending on external factors such as the amount of current flowing through the LED, temperature, and aging. By comparison,
Another concern in achieving an optimum
The red graph in Fig. 7 shows the efficiency of the proposed LED matrix system, calculated using an input voltage of 12 V, which is the nominal voltage of an automotive battery. As the number of LEDs increased, the output voltage of the converter increased. The red graph displays the efficiency of the proposed buck–boost system experiencing all four operation modes with the number of turned-on LEDs.
The operation modes are also displayed in Fig. 7. The buck–boost mode includes both the (step-down) buck–boost and (step-up) buck–boost modes, which are used when the input and output voltage levels are relatively close. The hysteresis of the mode selection circuit determines the mode and prevents toggling of the modes, which could generate unpredictable output voltage noise [25].
From the figure, it is evident that the efficiency varies with the mode changes. If only one LED is turned-on, the power converter operates in buck mode, whereas when the number of turned-on LEDs increases, the converter operates in both buck–boost and boost modes. With only one LED, the efficiency decreases owing to the power losses in the current regulator. In contrast, as the LEDs turn-on, power losses in the current regulator constitute only a small portion of the total power losses; hence, the efficiency increases. Because the prototype chip was fabricated with six bypass switches for the matrix manager, the efficiency of the proposed system with up to six LEDs was obtained from experimental measurements. The efficiencies of seven (or more) LEDs were estimated through simulations.
The blue graph in Fig. 7 shows the estimated efficiency referencing information from [14]. Using the typical automotive battery voltage of 12 V, the boost converter was assumed to generate a boosted voltage of 48 V [14], [16]. The buck converter then provides regulated current to the LEDs. The efficiency of the boost converter, was assumed to be 90%, which was estimated from [32]. The efficiency of the buck converter was referenced from [33] using the duty cycle conditions. Particularly, when a small number of LEDs were turned-on, the proposed system achieved a significant efficiency advantage.
Measurement Results
Fig. 8 displays the experimental hardware prototype used to verify the proposed architecture, which consists of two PCBs and an Arduino microcontroller board (PWM generator). One PCB was used to test the designed buck–boost converter and matrix manager chip, whereas the other contained the LEDs and current regulator. The Cree XLamp LEDs were connected in series on the PCB, and the current regulator was implemented using discrete components and an operational amplifier.
The buck–boost converter and matrix manager in Fig. 3(a) are implemented as a semiconductor chip using a 0.18-
Fig. 9 demonstrates the proposed system. The switching frequency of the buck–boost converter was set to 2 MHz with
The waveforms in Fig. 10 display the output voltage of the buck–boost converter (
Measurement results of (a)
Fig. 11 shows the waveform of the output voltage when the three bypass switches are turned-on and -off. The measurement was performed at an input voltage of 30 V with
Dimming tests are performed using the proposed system, as shown in Fig. 12. For comparison, LED1 (in the middle) was set to the maximum brightness for all five dimming tests. It should be noted that the brightness of the middle LED appeared different in the pictures because of the automatic brightness control of the digital camera, whereas the actual brightness was identical to that of the human eyes in the test room. The bottom LED (LED0) underwent actual dimming. For the dimming of LED0, 1%, 10%, 50%, 90%, and 99% (from left to right) of the PWM duty signal was applied, and accurate brightness control was observed in the test room.
Conclusion
Herein, an efficient power-conversion architecture was proposed for automotive LED matrix headlights. The proposed system used only one power converter for the LED matrix, whereas the conventional systems require two power converters. Moreover, a concurrent regulation scheme means that the system uses only one power converter with a small inductor. The proposed architecture improves the efficiency of the overall system while regulating a uniform LED current, even when the LEDs turn-on and -off. The prototype system was demonstrated using automotive LED lamps, where successful operation was observed and measured.