DC/DC Stage Contribution to Bus Voltage in 1000- and 1500-V Grid-Connected Solar Inverters

Modern architectures of transformerless, three-phase-grid-connected photovoltaic (PV) inverter for 1000- and 1500-V commercial/residential applications are analyzed and compared from the point of view of the energy harvested during one year period, system efficiency, and power density. Scenarios for different ac grid voltage levels and inverters topologies are analyzed based on one- and two-stage solutions. The architectures with and without included dc/dc stage are compared from the point of view of the optimized power density. In the case of the two-stage PV inverter architecture, the mini-boost converter concept, presented in previous publications, is extended and the standard boost topology that employs 1200-V rated IGBTs and diodes is replaced by a multilevel, hybrid power converter topology that exhibits high efficiency due to the partial power processing and new classes of 900- and 650-V SiC and GaN devices employed. The inverter’s output filter design space (DS) has been researched from the point of view of the dc bus voltage variation. The cases are analyzed for fully controlled bus voltage at its minimum value and when allowed to vary in the full MPP range. Optimization results of the output filter DSs for the minimum and maximum operating dc bus voltage are compared in terms of the occupied volume in order to investigate whether it is possible to obtain more compact inverter stage by better control of dc bus voltage. The results show that in the case of controlled low dc bus voltage level, it is feasible to design a filter that occupies up to 50% less volume than the filter designed for the full MPP voltage variation. Even more, this can be achieved by maintaining the system efficiency. The simulation and experimental results complement the analysis of the 1000- and 1500-V grid-connected PV inverter systems.