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Intelligent prediction monitoring system for predictive maintenance in manufacturing | IEEE Conference Publication | IEEE Xplore

Intelligent prediction monitoring system for predictive maintenance in manufacturing


Abstract:

This paper presents an intelligent prediction and monitoring system for equipment failure prediction to support equipment maintenance, diagnostics and prognostics in manu...Show More

Abstract:

This paper presents an intelligent prediction and monitoring system for equipment failure prediction to support equipment maintenance, diagnostics and prognostics in manufacturing environment. The system architecture and implementation techniques, such as agent framework, real-time data acquisition and federated communication are briefly described. Details are given on the intelligent prediction engine which is the key component of the system. A case study for machining tool useful lifetime prediction is presented to demonstrate the usability of the system.
Date of Conference: 06-10 November 2005
Date Added to IEEE Xplore: 16 January 2006
Print ISBN:0-7803-9252-3
Print ISSN: 1553-572X
Conference Location: Raleigh, NC, USA

I. INTRODUCTION

Supervisory Control and Data Acquisition (SCADA) technology allows facility operators and managers to understand the overall operation status and health of critical equipment. However, facilities and machines relying only on monitoring and SCADA technology usually operate in a reactionary mode – responding to failures and catastrophic power losses, rather than predicting and preventing them from occurring in the first place. This is reactive maintenance. It is easy to understand that with reactive maintenance, operation efficiency could be seriously affected if critical facilities fail at critical periods. The other type of maintenance is called scheduled or preventive maintenance, which shifts plant downtime to non-critical periods. Since the preventive maintenance does not take the actual machine health into consideration, unnecessary machine shutdown might be inevitable, which may incur unnecessary cost. In view of the above, predictive maintenance has been actively pursued in the manufacturing industry in recent years, where equipment outages are predicted and maintenance is carried out only when necessary. Benefits of predictive maintenance include better utilization of the service life of equipment and lower backup inventory. In an era of intensive competition, where asset usage and plant operating efficiency must be maximized, predictive maintenance becomes very important.

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References

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