Synergetic Combination of LIMD With CHPD for the Production of Economical and High Performance $\hbox{MgB}_{2}$ Wires

We propose an economical fabrication concept, the localized internal magnesium diffusion (IMD) method. Instead of using a single magnesium (Mg) rod in the center of a metal sheath tube, we use large-sized Mg particles (20–50 mesh) mixed well with cheap 97% crystalline boron powder to fill the metal sheath tube. After a repeated drawing process, the coarse Mg is elongated along the core wire axis of the metal sheath tube. Textured
$\hbox{MgB}_{2}$
grains are then formed during the sintering process. In the localized IMD process, however, there is still a need to improve the overall density. In order to increase the density of the composite, a modified cold high pressure densification (CHPD) technique has been applied before the reaction. It is found that the critical current density
$(J_{\rm c})$
of the sample made from large-sized Mg with crystalline boron powder and treated by CHPD is increased significantly, so that it is quite comparable with the
$J_{\rm c}$
values of samples made from expensive small magnesium and nanosized amorphous boron powder. At 4.2 K and 8 T, the
$J_{\rm c}$
value of the wire in this work with the cheapest starting materials reaches 10 000
$\hbox{A/cm}^{2}$
, which is similar to reported values for samples made by the powder-in-tube and IMD processes with expensive nanosized amorphous boron powder. A possible mechanism is proposed, and the microstructure is analyzed to explain this interesting feature. The main goal of this work is to develop a novel and cost-effective fabrication technique by combining the localized IMD process with CHPD and using cheap crystalline boron powder to manufacture
$\hbox{MgB}_{2}$
superconductor wires with electromagnetic performance superior to that of low-temperature Nb-Ti superconductors.