Effect of conductivity on the thermal and electrical properties of the stress grading system of an inverter-fed rotating machine

The thermal and electrical characteristics of a stress grading system are studied by simulations and measurements of the electric field and temperature distributions in the overhang region of a form wound medium voltage motor coil. Simulations show that a highly conductive stress grading tape (SGT) reduces the maximum electric field in this region but increases heat production and temperature. In contrast, a highly conductive armor tape (CAT) decreases the maximum electric field in this region and also reduces the heat production and temperature in the stress grading system but also produces a slight increase in the electric field in the SGT region. For the simulation studies, accurate measurements of the electrical and thermal conductivities of materials are made, taking into account the effects of the vacuum pressure impregnation (VPI) process, temperature, and tape builds. The electrical conductivity of single and double half-lap layers of CAT and SGT are measured from 30 to 100 °C. For the evaluation of the simulation model, the temperature profile along the stress grading system was measured and simulated under pulsed voltage at room and near typical operating temperatures.