Self-aligned bipolar transistors for high-performance and low-power-delay VLSI

An n-p-n bipolar transistor structure with the emitter region self-aligned to the polysilicon base contact is described. The self-alignment results in an emitter-to-base contact separation less than 0.4 µm and a collector-to-emitter area ratio about 3:1 for a two-sided base contact. This ratio can be less than 2:1 for a base contacted only on one side. The vertical doping profile can be optimized independently for high-performance and/or high-density and low-power-delay circuit applications. The technology, using recessed oxide isolation, was evaluated using 13-stage nonthreshold logic (NTL) and 11-stage merged-transition logic (MTL) ring-oscillator circuits designed with 2.5 µm design rules. For transistors with 200-nm emitter junction depth the common-emitter current gain for polysilicon emitter contact is typically 2-4 times that for Pd
2
Si emitter contact. There is no observable circuit performance degradation attributable to the polysilicon emitter contact. Typical observed per-stage delays were 190 ps at 1.3 mW and 120 ps at 2.3 mW for the NTL (
FI = FO = 1
) circuits and 1.3 ns at 0.15 mA for the MTL (
FO = 4
) circuits.