A consequent pole, dual rotor, axial flux vernier permanent magnet machine

A consequent pole, dual rotor, axial flux vernier permanent magnet (VPM) machine is developed to reduce magnet usage and increase torque density. Its end winding length is much shorter than that of regular VPM machines due to its toroidal winding configuration. The configurations and features of the proposed machine are discussed. Benefited from its vernier and consequent pole structure, this new machine exhibits much higher back-EMF and torque density than that of a regular dual rotor axial flux machine, while the magnet usage is halved. The influence of main design parameters, such as slot opening, ratio of inner to outer stator diameter, magnet thickness etc., on torque performance is analyzed based on the quasi-3-dimensional (quasi-3D) finite element analysis (FEA). The analyzing results are validated by real 3D FEA.