Plasma Jet Deposition and Self-Sintering of Gold Nanoparticle Ink for Flexible Electronics

Additive manufacturing has become a promising method for the fabrication of inexpensive, green, flexible electronics. Printed electronics on low-temperature substrates like paper are very appealing for the flexible hybrid electronics market for their use in disposable and biocompatible electronic applications and in areas like packaging, wearables, and consumer electronics. Plasma-jet printing uses a dielectric barrier discharge plasma to focus aerosolized nanoparticles onto a target substrate. The same plasma can be used to change the properties of the printed material and even sinter in situ. The technology can also be utilized in space and microgravity environments since the plasma-assisted deposition is independent of gravity. In this work, we show plasma voltage effect on deposition of gold nanoparticles and direct printing of flexible, conductive gold structures onto low-temperature paper substrates without the need for thermal or photonic post-processing. The effects of plasma parameters on the conductivity and flexible reliability of the printed films are studied, and a paper-based LED electrode is demonstrated.