Multiobjective Optimization and Multiphysics Design of a 5 MW High-Speed IPMSM Used in FESS Based on NSGA-II

The flywheel energy storage system (FESS) has high-power density and fast response speed, hence it is widely used as a pulse power supply. For the high-speed permanent magnet synchronous machine (HSPMSM) used in high-power FESS, there are two technical problems that need to be solved, including huge centrifugal forces of the rotor at a high-speed operation region and large phase currents at a low-speed operation region. In this paper, a 5 MW high-speed interior PMSM (HSIPMSM) is designed for FESS. The design goal of this electric machine is to reduce the maximum phase current at the lowest speed as much as possible while ensuring the rotor mechanical strength. Based on the response surface (RS) model and non-dominated sorting genetic algorithm II (NSGA-II), the multiobjective design of the HSIPMSM is accomplished using 29 groups of multiphysical field finite element analysis (FEA) sampling experiments. The computational cost is effectively reduced. In addition, the constant power optimal trajectory and control switching speed of the HSIPMSM are analyzed and discussed, and the reason that the constant power flux weakening region of the designed HSIPMSM is not wide and the maximum torque per ampere (MTPA) mode is adopted at a low-speed operation region is further illustrated.