Industrial Process Monitoring Based on Dynamic Overcomplete Broad Learning Network

Most industrial processes feature high nonlinearity, non-Gaussianity, and time correlation. Models based on overcomplete broad learning system (OBLS) have been successfully applied in the fault monitoring realm, which may relatively deal with the nonlinear and non-Gaussian characteristics. However, these models barely take time correlation into full consideration, hindering the further improvement of the monitoring accuracy of the network. Therefore, an effective dynamic overcomplete broad learning system (DOBLS) based on matrix extension is proposed, which extends the raw data in the batch process with the idea of “time lag” in this article. Subsequently, the OBLS monitoring network is employed to continue the analysis of the extended dynamic input data. Finally, a monitoring model is established to tackle the coexistence of nonlinearity, non-Gaussianity, and time correlation in process data. To illustrate the superiority and feasibility, the proposed model is conducted on the penicillin fermentation simulation platform, the experimental result of which illustrates that the model can extract the feature of process data more comprehensively and be self-updated more efficiently. With shorter training time and higher monitoring accuracy, the proposed model can witness an improvement of average monitoring accuracy by 3.69% and 1.26% in 26 process fault types compared to the state-of-the-art fault monitoring methods BLS and OBLS, respectively.