Assessment of Delamination Under Insulation Using Ridge Waveguide

Insulation has been widely used to protect metal substrates in various industries such as turbine blades and oil and gas pipelines. Due to aging and cyclic processes, delamination between the metal component and insulation could grow. Such defects represent a critical problem that may result in catastrophic failure of the asset. Therefore, detecting and evaluating delaminated areas is mandatory for providing urgent maintenance solutions before the failure occurrence. In this paper, microwave non-destructive technique (NDT) is proposed for delamination detection and thickness estimation under dielectric insulation. In microwave NDT, the electromagnetic waves are induced into the dielectric material’s surface using a ridge waveguide. The complex reflection coefficients are acquired using a vector network analyzer for further analysis in the time domain. Next, a time-domain reflectometry (TDR) technique-based inverse discrete Fourier transform is used to evaluate the complex reflection coefficients in terms of delamination’s size and thickness estimation. The delamination evaluation is performed by measuring the maximum peak’s time-step variations instead of the magnitude reduction in conventional TDR techniques in terms of the defect and defect-free reflections. Next, a comparison is made between implementing the proposed technique using a ridge waveguide and a regular rectangular waveguide. The results prove the superiority of using the ridge waveguide for delamination evaluation in terms of sizing and thickness with a minimum error rate of 5% and 7.87%, respectively. These novel results of ridge waveguide due to its small aperture and relatively wide bandwidth. The microwave NDT technique reported here could provide a predictive maintenance tool for many industries to minimize the maintenance effort and cost.