Underground Metal Pipeline Localization Using Low-Cost Wireless Magnetic Sensors Mounted on an Excavator

To minimize the excavation damage of underground pipelines, in this article, we propose to provide real-time feedback to operators by monitoring the distance information from the underground pipeline. Despite multiple efforts to locate underground ferromagnetic pipelines using the magnetic anomaly detection, it has not been implemented in real-time excavation operations due to low signal-to-noise ratios, unknown external magnetic interference (EMI), and high computational power. To address these limitations, we propose an approach to locating a custom-designed wireless sensor system on the excavator bucket to increase accuracy of real-time distance estimation with efficient EMI cancelation. We present the system using a 14:1 lab-scaled excavator and six sizes of ferromagnetic pipes. To create a distance estimation model of each pipe, we measure the magnetic anomaly caused by ferromagnetic pipes from eight distances (from 5 to 75 mm, spaced 10 mm apart). The wireless system with the localization algorithm successfully estimates the distance between the sensor and the pipe with a less than 4.38 ± 1.62 mm error overall. This pilot study shows that the proposed system with the localization algorithm is able to accurately locate pipes. This will lay the foundation for providing accurate spatial information, and ultimately prevent critical excavation/drilling damage at construction sites.