Design and Validation of a Lightweight Soft Hip Exosuit With Series-Wedge-Structures for Assistive Walking and Running

To overcome the limitations of a traditional soft hip exosuit directly driven by Bowden cables or winding belts at two points, in this article, we propose a new soft hip exosuit design concept based on series-wedge-structures for energy-efficient walking and running during daily activities for elderly individuals. The series-wedge-structure is designed to improve the comfort of the wearer–exosuit interface and to passively adapt to the user's body curvature, with no hindrance during movement. The design and function, including the series-wedge-structure belt, series elastic cable drive actuator, and control scheme, are described. The presented soft exosuit, which is lightweight (1.4 kg) and comfortable, provides assistive torque for hip flexion by folding series-wedge-structures driven by Bowden cables. The series-wedge-structure-based hip exosuit adopts single actuation coupled to the Bowden cable pull mechanism with a series elastic actuator to drive both hip flexions based on the out-of-phase nature of the human legs during walking and running. The exosuit performance test results show that the proposed exosuit improves the comfort of the wearer–exoskeleton interface by minimizing the shear force and maximizing the exosuit–skin interaction force contact area. Three healthy subjects walked at a fixed speed of 1.25 m/s and ran at a fixed speed of 2.2 m/s while wearing the proposed exosuit with/without assistance and without wearing the exosuit to evaluate the biomechanical and physiological effects of the proposed exosuit assistance on locomotion. The metabolic rate with exosuit assistance was reduced by 10.9% for walking and by 6.2% for running compared with not wearing the exosuit.