Online Diagnostic Method for the Detection of High-Resistance Connections and Open-Phase Faults in Six-Phase PMSM Drives

Even though multiphase machines have inherent fault-tolerant capabilities due to their additional degrees of freedom, fault diagnosis still plays an important role to continuously monitor these machines and, thus, prevent critical failures. High-resistance connection (HRC) is one of the most common electric faults in electrical machines and is caused by damaged power connections. These faults create a current unbalance, increasing both the machine losses and torque pulsations, and can eventually lead to open-phase faults (OPFs). This article proposes an online fault diagnostic method to detect HRCs and OPFs in six-phase permanent magnet machine drives. The proposed method is intended for application in electric drives controlled by a predictive current control strategy and does not require the installation of extra hardware. Two variants of the fault diagnostic algorithm are presented in this work: one based on the analysis of the secondary components of the reference current errors and the other variant based on the prediction current errors. Experimental results demonstrate the effectiveness and sensitivity of the proposed diagnostic method for the detection of these types of fault.