Optimal Design of Functionally Graded Power Cable Joint Utilizing Silicone Rubber/Carbon Nanotube Composites

Functionally graded materials (FGMs) used in electrical insulation have spatially inhomogeneous dielectric properties (i.e., permittivity or conductivity), which can be applied to relieve localized electric field (E-field) intensification and improve insulation performance. However, previous research shows some limitations in inadequate considerations on the material feasibility, and insufficient universality on material grading type and voltage form. In this study, a material study of silicone rubber (SiR) nanocomposites containing carbon nanotubes (CNTs) is conducted to determine the practical variation range of dielectric properties (both permittivity and conductivity) in joint insulation materials. Then, the optimal design of both multilayer and pointwise FGM joint insulation is investigated under both AC and DC voltage, in which the lower and upper limits of permittivity and conductivity were derived from the experimental results. Experimental results on SiR/CNT nanocomposites indicate that low-amount doping of the CNTs (0-0.5% wt%) can effectively increase the permittivity and conductivity of joint insulation materials. The successive simulation study indicates that compared to uniform joints, cable joints employing optimally designed FGM insulation show a considerable increase in the E-field utilization factor (from 0.08-0.17 to 0.23-0.56), indicating elevated E-field uniformity. Finally, the optimal range of CNT doping ratios is determined to be 0-0.3 wt% from both experimental and simulation results. This study systematically verifies the applicability of FGMs in enhancing the performance of power cable accessories, which can show some guidance to the design and fabrication of advanced power cable systems.