Force control heuristics for surpassing pose uncertainty in mobile robotic assembly platforms

This paper presents a collaborative mobile manipulator assembly station, which uses force control to surpass the positional uncertainties arising from unstructured work environments and positional errors of the mobile platform. For this purpose, the use case of an internal combustion engine for the automotive industry was considered. Several force control heuristics relying on blind searches using oscillations and/or environment exploration were developed and implemented. Particular attention was given to the orientation errors of the mobile platform, as it was proved that they have a significant impact on the assembly task. The proposed heuristics showed great potential for the use case at hand. Particularly, when the orientation error of the platform is limited to ±2°, the oscillation method complemented by environment exploration was able to surpass a maximum translation error of 32.3mm, whereas the environment exploration complemented by orientation correction was able to surpass an error of 73.3mm. Moreover, a generalization strategy was proposed, intending to expand the scope of the developed heuristics to other assembly applications.