Study of Performance of Knitted Conductive Sleeves as Wearable Textile Strain Sensors for Joint Motion Tracking

Textile-based strain sensors combine wearability with strain sensing functionality by using only the tensile and electrical properties of the threads they are made of. In this study, two conductive sleeves were manufactured for the elbow and three for the knee using a Santoni circular machine with different combinations of elastomeric and non-elastomeric yarns. Linearity, repeatability and sensitivity of the sleeves resistance with strain were compared during 5 repetitive trials, each of them consisting of 4 sequences of 50 joint flexion-extension cycles. All knitted conductive sleeves registered motion over 1000 cycles, proving their suitability for joint motion tracking. In addition, sleeves whose inner layer was made only with nylon exhibited the highest sensitivity and predictability of changes (i.e. a linear trend of the non-elastic deformation). On the other hand, sleeves whose inner layer was made with lycra and polyester or lycra and nylon showed a more balanced performance in terms of linearity, sensitivity and repeatability either for low or high number of cycles. Based on requirements, knitted conductive sleeves show a potential for application in rehabilitation both in healthcare and sports.