Online Estimation and Control for Feed Drive Systems With Unmeasurable Parameter Variations

This paper develops an online parameter estimation and control method for both rigid and flexible feed drive systems with unmeasurable parameter variations. The perturbations of the state-space model caused by the parameter variations are formulated, thereby making it possible to obtain the parameter variations in real-time by estimating the perturbations. To estimate the perturbations, they are regarded as the extended states and estimated through the extended-state-observer. With the estimation method, a novel state feedback control structure with double integrators is further proposed, which can eliminate the steady-state tracking error at constant velocities. The H$_\infty $ optimization technique is used to design the proposed state feedback controller. A simulation is conducted that integrates the estimator and the controller for a ball screw setup with mass-dependent resonant modes, where several proposed state feedback controllers are linearly interpolated into a gain-scheduling controller and scheduled by the estimated mass. The results demonstrate that the designed gain-scheduling state feedback controller outperforms a linear-time-invariant state feedback controller and an adaptive backstepping sliding mode controller. The proposed method is experimentally validated on a rigid linear-motor-driven motion stage, of which the results indicate the proposed estimation method can accurately estimate the parameter variations.