A Thermal Management System to Reuse Thermal Waste Released by High-Power Light-Emitting Diodes

In this article, a comprehensive and efficient thermal management system is proposed to harvest and reuse the thermal waste of high-power light-emitting diodes (HP-LEDs) for the first time. Besides a conventional cooling system, including a thermoelectric (TE) cooler (TEC), a heatsink, and a fan, the proposed thermal management system also employs a TE generator (TEG), a temperature sensor, a voltage boost converter, and a microcontroller for thermal waste recycling. In this system, some of the thermal waste released by the HP-LED is harvested by the TEG and converted into electrical energy. With the help of a voltage boost converter, the harvested electrical power is used to power a temperature sensor for monitoring the surface temperature of the HP-LED. The entire system is regulated by the microcontroller. The system is elaborately established, tested, and the results are discussed. The experimental results show that the proposed system has an output electrical power of approximately 696.5 μW, which is used to power a temperature sensor as a demonstration. The sensor works well, and the discrepancy of the surface temperature of the HP-LED measured by the sensor and by a thermometer is less than 5.38%, which validates the proposed thermal management system.