Assembly Planning by Subassembly Decomposition Using Blocking Reduction

The sequence in which a complex product is assembled directly impacts the ease and efficiency of the assembly process, whether executed by a human or a robot. A sequence that gives the assembler the greatest freedom of movement is, therefore, desirable. Our main contribution is an expression of obstruction relationships between parts as a disassembly interference graph (DIG). We validate this heuristic by developing a disassembly sequence planner that partitions assemblies in a way that prioritizes access to parts, resulting in plans that are comparable in efficiency to two state-of-the-art assembly methods in terms of total plan length. Using DIG, our method generates successive subassembly decompositions, yielding a tree structure that makes parallization opportunities apparent. Our planner generates viable disassembly plans by minimizing our part blockage measure, and thereby demonstrates that this measure is a valuable addition to the assembly sequence planning toolkit.