Development of a Test Rig to Automate Efficiency Testing of Converter-Fed Induction Motors

The increasing use of induction motors (IMs) with variable frequency drives for industrial process control and automation has necessitated the need to evaluate their energy efficiency in the presence of voltage and current harmonics. As the determination of IM efficiency is becoming mandatory in many countries, there is a need to develop a testing approach that eliminates inaccuracies due to the operator. This paper presents an automated efficiency testing procedure developed to mitigate the adverse effect of varying technical skill and competence levels of testing personnel on efficiency test results. This is a particularly useful development considering the recently proposed IEC/TS 60034-2-3 methodology which specifies identical tests between sinusoidal supply and converter operation. A comparison of several manual and automated efficiency tests on a 55-kW IM highlighted improvements in repeatability, correlation, and temperature variation due to the latter. In addition, the advanced data acquisition and computation capability of the measurement device used in the developed test rig provides an excellent platform to investigate the dynamic operation of IM drives.