Rotational Eddy Current Speed Sensor

A novel eddy current speed sensor is developed to measure the rotational speed of conductive objects. The sensor consists of one excitation coil and two pick-up coils around a rotating cylinder or rod. The sensor does not use magnetic yoke. For the analysis and experimental verification, we used 30 mm diameter non-magnetic aluminum and also magnetic solid iron cylinders. The calculated and measured speed ranges are up to 1200 r/min. A 2-D analytical method is developed to calculate sensor performance. A 2-D finite element is also used for simulations to compare results with the 2-D analytical method. A 3-D finite-element analysis is required to take into account significant 3-D effects due to the air coil configuration. The experimental results are presented at different steady-state speeds. The calculation results are compared with measurements to validate theoretical models and sensor performance. The eddy current speed sensor shows high linearity even at low speeds. For ferromagnetic rods, we suggest a novel double-layer configuration: non-magnetic conductive ring or shell on top of the iron rod minimizes the influence of the permeability changes. The main advantage of the novel sensor is that it has neither mechanical nor electrical contact to the rotating rod.