Development of Highly Constrained 1 m Ka-Band Mesh Deployable Offset Reflector Antenna for Next Generation CubeSat Radars

The emergence of CubeSats has opened up the possibilities of advanced space missions with lower costs and faster development times. A major factor that limits the functionality of CubeSats is the absence of high-gain antennas (HGAs) that can sustain a high data-rate link for communications or provide the required spatial resolution for remote sensing. In this work, we discuss the development of one of the largest apertures at Ka-band for CubeSats-a 1 m mesh deployable offset reflector antenna, with a stowed volume of 3U (10× 10 × 30 cm
³
)-to enable precipitation radars that can achieve the required spatial resolution while meeting the stringent mechanical constraints posed by the small CubeSat volume. We detail the critical aspects of this antenna design, including RF characterization, antenna fabrication, and measurement. We also describe a novel deployment mechanism that facilitates the packaging of such a large aperture in a small volume. The antenna demonstrated a measured efficiency of 60%, with a half-power beamwidth of 0.60° at 35.75 GHz. The cost reduction afforded by CubeSats makes launching a constellation of such radar based CubeSats practical, allowing higher temporal sampling rates, which is essential for the observation of weather processes with a short-time evolution.