Multiple-Positions-Coupled Sampling Method for PMSM Three-Phase Current Reconstruction With a Single Current Sensor

Three-phase current reconstruction techniques with a single current sensor have been studied for permanent magnet synchronous machines (PMSMs) drive system due to its reducing cost and volume. In order to minimize the current reconstruction dead zone in the conventional method with a single dc-link current sensor, a strategy to couple multiple available positions through the single current sensor is proposed in this paper. With the proposed method, two independent equations of the stator currents can be obtained by sampling the single current sensor twice in both zero voltage vectors and active voltage vectors. By solving these two equations, the phase current reconstruction can be achieved accurately, which moves the current reconstruction dead zone toward six corner area of the space vector hexagon. Meanwhile, in order to guarantee the proposed method suitable in the whole linear modulation region, the suitable selection of the pulsewidth modulation switching period is analyzed in detail. Furthermore, the optimal selections of multiple sampling positions are discussed to lower the actual implementation difficulty of the proposed method. Finally, the experimental results on the PMSM demonstrate that the reconstructed phase currents with the proposed method can be always in consistent with the actual measured currents under different working conditions.