A Novel Filter Structure to Suppress Circulating Currents Based on the Sequence of Sideband Harmonics for High-Power Interleaved Motor-Drive Systems

In this paper, a novel filter structure to suppress circulating currents is proposed based on the sequence of pulsewidth modulation voltage harmonics for high-power interleaved motor-drive systems. The sideband harmonics can be divided into positive-, negative-, and zero-sequence components. Through 120° interleaving among three paralleled inverters, a majority of positive- and negative-sequence harmonics are phase shifted. By these phase shifts, the differential-mode circulating currents between the paralleled ac-dc converters can be suppressed with the proposed filters, which have an identical structure to the three-phase common-mode chokes. Such a structure highly benefits the design and manufacturability for high-power applications where a choice of magnetic-core shapes is limited. Compared to coupled inductors (CIs) with cyclic-cascade or monolithic configurations, the number of magnetic cores can be reduced by one-third. Peak flux-linkages of the proposed filters and the conventional CIs were compared to estimate the size reduction in case of flux-limited designs. Considering the whole modulation index range, which may be required in the motor-drive systems, the maximum flux-linkage can be reduced by 50%. Prototype filters are built and showed a 33% reduction in weight and size compared to the conventional CIs. The validity of the proposed filter is verified through the simulation and a small-scale experiment.