Circuit-Field Coupling and Magnetic-Thermal Coupling Analysis of RRF Converter Designed With Magnetic Integration

In this paper, the magnetic integration of resonant reset forward (RRF) converter and magnetic-thermal coupling analysis of integrated magnetic (IM) components are explored. The formulas of magnetic reluctance, winding turns, and magnetic flux density are obtained based on the equivalent magnetic circuit and minimum current pulsation scheme. Meanwhile, circuit-field coupling model of RRF converter and magnetic-thermal coupling model of IM components are built with the finite-element analysis (FEA) method. The simulation results illustrate that the core of the integrated RRF converter works in an unsaturated condition, the temperature rise of IM components is about 20 °C, and the integrated RRF converter has almost the same power efficiency as the conventional discrete RRF converter. Furthermore, hardware prototypes are fabricated and tested to verify the simulation accuracy and design validity. The conclusion of this paper will provide a reference for improving magnetic integration efficiency in the future design of RRF converter.