The Effect of Specific Manufacturing Characteristics on PF ITER Full-Size Joint Performance

The development of new generation superconducting magnets for fusion research, such as the ITER experiment, is largely based on coils wound from so-called “Cable-In-Conduit” Conductors (CICCs). CICCs consist of various types of stainless steel jackets, densely filled with compacted superconducting strands, which are cooled by supercritical helium. The design of the various magnet systems, and in particular the ITER Poloidal Field (PF) coils, imposes the use of electrical joints to connect unit lengths of the CICCs. The electrical joints are delicate, electrical resistive components, carefully designed to provide efficient high current transfer while avoiding heat generation. The PF joints are subjected to fast varying magnetic fields that induce currents which, combined with the Joule heating in the resistive joints due to transport current, increase the temperature of the helium. Various characteristics, including electrical performance and mechanical behavior, have been addressed in the past in order to optimize manufacturing for satisfactory joint operation. Here an extensive post-mortem characterization of pre-qualification full-size PF joints is reported. Void fraction, twist pitch, and the current path connection are investigated in order to understand their effect on electrical performance and tune the manufacturing processes.