Phase Voltage Measurement for Permanent Magnet Machine Sensorless Drive Using Controller Capture Modulator

This paper improves the position sensorless drive by sensing actual machine phase voltages. A high-bandwidth phase voltage measurement is developed for pulsewidth modulation (PWM) voltage inverters. On the basis, the actual phase voltage is obtained based on the digital integration of PWM voltage using the capture modulator in existing drive microcontrollers (MCU's). Comparing to existing phase voltage measurement, no separated A/D converter and communication hardware are required because PWM pulses are directly measured using MCUs. However, for standard machines without neutral points, only line-to-line ac PWM voltages can be measured for the phase voltage reconstruction. Since the capture based on transistor-transistor logic (TTL) logics receives only digital signals, a preprocess circuit to convert ac PWM line voltages to equivalent digital signals is proposed. This paper clearly explains the voltage sensing hardware using MCU capture modulator. According to experimental results, a 150-MHz sampling rate for phase voltage measurement is achieved based on the proposed capture-based voltage measurement. Although the physical limitation of back electromotive force estimation still appears, the proposed phase voltage measurement substantially enhances the sensorless drive performance at low speed.