Analysis, Design, and Implementation of DC–DC IBBC-DAHB Converter With Voltage Matching to Improve Efficiency

The interleaved bidirectional buck-boost converter dual active half-bridge (IBBC-DAHB) dc-dc converter consists of two converters IBBC and DAHB and a coupled inductor. The IBBC-DAHB converter has significant features such as low ripple current at the low-voltage side, low current stress on the input inductors, voltage stress across the switches less than the high-voltage side, high voltage gain, and zero-voltage soft switching. The converter offers high efficiency using phase-shift modulation when it operates at a nominal design operating point. However, the efficiency decreases due to high circulating current, high current stress, and limited soft-switching range when the source and load voltages deviate from their nominal values. This paper employs both duty cycle and phase-shift modulation methods to improve the above mentioned shortcomings using voltage matching for the DAHB converter. The proposed converter is analyzed and a 500-W experimental prototype with 40-60 V input voltage and 400 V output voltage under 100 kHz switching frequency is implemented to verify the theoretical results. The maximum efficiency of 97.15% is achieved at 60 V and 400 W. A flat efficiency characteristic for the converter is derived by the proposed control method, where the efficiency at 20% of nominal load is 91% and much higher than the phase-shift control, which is 70.8%.