Multi-Objective Optimum Design of High-Speed Backplane Connector Using Particle Swarm Optimization

This paper outlines a new procedure for computer modeling and optimum design for the dynamic mechanical and electrical study of a high-speed backplane connector, which is a key electrical interconnection technology in large communications equipment, ultra-high performance servers, supercomputers, industrial computers, high-end storage devices, and so on. The optimum structure design of contact pairs is important for a backplane connector in meeting multiple challenges in terms of minimizing the maximum insertion force and the contact resistance. Current optimization schemes, such as the quadrature method, are relatively complex. Therefore, we designed the connector contact pairs for simultaneously obtaining the proper insertion force and the contact resistance through a multi-objective particle swarm optimization (MCDPSO) method with simpler settings and faster convergence speed. In this paper, the required insertion force was minimized during the entire process, and the minimum contact resistance was maintained after insertion. To this end, an MCDPSO algorithm was proposed for the connector design. A dynamic weight coefficient was developed to calculate the interval values of the reserved solutions for the selection of the operator, and an external archive update based on roulette wheel selection and gbest selection strategies was developed to increase the diversity of the solutions. A set of optimal structure solutions of the contact pairs was obtained for the subsequent design optimization. The feasibility and effectiveness of the proposed method were verified by comparing with the results from ANSYS finite element simulation.