Computational fluid dynamics simulation in the cement manufacturing process

New technologies continue to enter the workforce that when properly utilized can significantly improve operational and manufacturing practices. Computational Fluid Dynamics (CFD) simulation and Bulk Flow Modeling are two such technologies showing great promise in both the cement manufacturing and the more general building materials industries. Whether used as a tool through an engineering contractor or brought in-house, cement manufacturers should utilize Computational Fluid Dynamics simulation to capitalize on all opportunities to improve processes. Potential improvements include but are not limited to reduced energy consumption, reduced wear on equipment, and improved material distribution to key equipment. This paper will serve as an introduction to the capabilities of both Computational Fluid Dynamics and Bulk Flow Modeling and will showcase potential applications in cement manufacturing plants. This paper will also demonstrate the value of Computational Fluid Dynamics simulation through two case studies, including one that ultimately reduced resource consumption.