Hybrid and Reconfigurable IPT Systems With High-Misalignment Tolerance for Constant-Current and Constant-Voltage Battery Charging

Inductive power transfer (IPT) for battery charging applications has significant advantages over the traditional plug-in system. Since misalignment between the primary and secondary windings is inevitable, it is of significance to improve the misalignment tolerance of IPT systems with constant-current (CC) and constant-voltage (CV) outputs for battery charging. In this paper, the load-independent output characteristic of the hybrid topology and the function switching between CC and CV of the reconfigurable topology are analyzed. Besides, a hybrid and reconfigurable IPT system with 3-D misalignment tolerance for CC and CV outputs is proposed, simplifying or even canceling control schemes. Moreover, a novel parametric design method is given for the IPT system, which can suppress the fluctuation of the output voltage/current within a certain range of misalignment. In order to validate the performance of the proposed topology, a 1-kW prototype is built, and the corresponding experiments are carried out. In the CC/CV mode, the system can operate with the longitudinal misalignment to 50% when the load varies from 36 to 480 Ω, and the fluctuation of the output current/voltage is within 5%. Similarly, the misalignment in Y- and Z-axis is 12.5% and 33.3%, respectively.