A Novel Platform for Powertrain Modeling of Electric Cars With Experimental Validation Using Real-Time Hardware in the Loop (HIL): A Case Study of GM Second Generation Chevrolet Volt

This paper presents a novel platform for accurate mathematical modeling of the propulsion system of electric cars. It provides, for the first time, a hardware-in-the-loop (HIL) real-time experimental verification case study of a General Motor Chevrolet Volt for power, control systems, and the mechanical systems. The contribution of this paper can be categorized into three approaches: First, each component of the powertrain is accurately modeled taking transient dynamics of all components of the electric vehicle into consideration. Further, a PSIM simulation platform is consequently developed to demonstrate the validity of this mathematical modeling. Finally, the Typhoon HIL is used to provide the experimental verification of the proposed model in real time, which precisely validates the viability of the model. HIL technology is used to prototype and test the proposed control system while simulating the power circuit on the HIL module platform. The permanent magnet synchronous motor and the power electronics hardware components are simulated in real time at which the parameters can be changed during the simulation. However, the control algorithm is generated as a C code and downloaded to the TI controller that exists on a digital signal processing board. The results from the simulation based on PSIM environment and hardware validations using HIL are in agreement, which validates the developed model. The performance has been investigated under different load operating conditions in real time to verify its robustness. The case study can be extended for any electric car as it provides a generic platform for modeling any propulsion system.