Construction and assembly of one barrel slice for the electromagnetic calorimeter of the PANDA detector

The electromagnetic calorimeter (EMC) of the PANDA detector at the future FAIR facility is composed of two endcaps and a barrel covering the major part of the solid angle consisting of more than 11.300 tapered PbWO4 crystals. The individual scintillator modules are readout via two large area avalanche photo diodes. The signal processing is performed with a custom made ASIC-preamplifier providing a large dynamic range, low noise and reduced power consumption since the calorimeter will be operated at a temperature of -25°C. The first major assembly stage outlined in this paper is going to be conducted beginning in mid 2016 by assembling one single barrel slice segment. The construction of this segment comprises a full length slice beam holding a total of 18 module blocks, each one being a matrix of 4×10 crystals, in place. The assembly procedure of single detector modules, 40-crystal module blocks and the overall slice segment, respectively will be discussed and important findings during the procedure mentioned. In order to lay out and optimize the assembly procedure, the results and experiences gained with an earlier 80-crystal fully functional prototype detector were accounted for, which are reviewed in this contribution. Test results of single components and fully assembled detector modules will be discussed and compared with earlier prototype in-beam and lab tests as well as with the envisaged PANDA requirements.