Optical characteristics of injection molded plastic ferrules for single-mode optical fiber applications

We injection molded a plastic ferrule for a single-mode optical fiber connector. We used liquid crystalline polymer (LCP) as the molding material because of its fine mold replication ability and introduced an eccentricity control mechanism into the ferrule mold. As a result, we succeeded in molding plastic ferrules whose eccentricity was less than 1 /spl mu/m by optimizing the eccentricity control conditions. The connection loss of these low eccentricity plastic ferrules was around 0.2 dB and they exhibited an excellent reflection characteristic of 52.5 dB. These initial results were maintained during mating tests and temperature and humidity cycling tests.