Laboratory Demonstration of Closed-Loop 30 kW, 200 V/900 V IGBT-Based LCL DC/DC Converter

The inductor-capacitor-inductor (LCL) dc/dc converter has been extensively studied for high power and stepping ratio because of elimination of internal transformer, lower footprint/weight, higher efficiency, and most importantly providing dc fault isolation from both dc sides. This paper presents a two-channel, two-layer controller including two inner current loops, which is symmetrical for each bridge of LCL dc/dc. The real-time implementation of the control scheme and its performance under normal conditions and during transient dc faults at both sides are studied on a 30 kW 200 V/900 V 1.7 kHz prototype. The prototype development is presented in some depth. The experimental results show that the converter with closed-loop control operates well at full power and under fast power reversal. Further dc fault testing concludes that there is no need for blocking since the internal voltage and current variables are within the rated values. Detailed study of converter losses is performed and results show that full power efficiency is around 93.4%.