Optical fiber sensor based life cycling monitoring and quality assessment of carbon fiber reinforced polymer matrix composite structures

Optical fiber sensors are very useful to monitor the internal strain and temperature in composites during manufacturing and assembly as well as in practical operations. The authors have been using both multi-point and distributed strain monitoring techniques to characterize the internal state of composite structures. This paper reports some recent developments of life cycle monitoring and quality control of aerospace composite structures. Specifically, distributed sensing for large-scaled parts, through-thickness strain monitoring for complex-shaped parts, and direction-dependent cure shrinkage monitoring are described, highlighting wide applicability of embedded optical fiber sensors for intelligent process monitoring and quality assessment of composite parts.