Modular Assembly of a Single-Phase Inverter Based on Integrated Functional Blocks

This paper presents an original modular plug-in-type assembly approach for a single-phase inverter. The main focus here is, indicatively, on the power range 1-20 kW, but the methodology can be transferred to higher power levels too. At the core of the inverter lies a power-dense double-sided-cooled half-bridge power switch architecture with integrated cooler, which is interconnected to filter elements, gate driver, and control circuitry by means of compact flat connectors. The integration exercise targets, on the one hand, the optimization of the power switch performance and reliability, as well as the reduction of circuit parasitic elements; on the other, the production of a system compatible with maintenance and repairing, featuring minimized impact of single component failure on the system maintenance and repair cost, and, thus, on its availability. Preliminary experimental tests demonstrate the nominal functionality of the inverter.