Development of a New Low-Cost 3-D Flux Transverse Flux FSPMM With Soft Magnetic Composite Cores and Ferrite Magnets

In this paper, a new 3-D flux transverse flux flux switching permanent magnet machine (3-DFTFFSPMM) is proposed. The cost of this machine is very low since both the soft magnetic composite (SMC) cores and ferrite magnets are very cheap, and the performance of this machine is good due to the special designed topology. For the qualitative analysis and initial design, the simplified power equation is developed to find the optimal design, and the 3-D finite-element method is applied for the quantitative analysis. Considering it is very difficult to obtain a special ferrite magnet in the current market, the 3-DFTFFSPMM for prototyping in the workshop is improved with a new design. For the prototyping, the SMC cores are made by using the manual die compacting technology. Last, the efficiency map of these two machines is obtained to judge the operational performance.