Analysis and Design of Closed-Loop Control of Electrolytic Capacitor-Less Six-Pulse DC Link Three-Phase Inverter

Three-phase inverters in uninterrupted power supply, electric vehicles, and hybrid electric vehicles use an intermediate dc-link electrolytic capacitor, which has reliability issues and is one prominent cause of inverter failure and limited life. The large volume of an electrolytic capacitor increases the size and cost of the system. Recent research on electrolytic capacitorless inverters using six-pulse modulation technique along with high-frequency power conversion has attempted to address this issue. However, closed-loop operation and control has some issues due to capacitorless dc-link. In this paper, closed-loop operation, design, and implementation of an electrolytic capacitorless inverter is presented. A proof-of-concept 1-kW hardware prototype has been built and tested in a laboratory under different loading conditions. In total, 98% rated efficiency of the inverter is obtained with total harmonic distortion within 2%. Transient results during start-up and load change are smooth, demonstrating safe operation of the inverter.