A Hybrid ZVZCS Dual-Transformer-Based Full-Bridge Converter Operating in DCM for MVDC Grids

High-power dc-dc converter is the essential component for connecting the renewable energy sources to medium-voltage dc (MVDC) grids. In this paper, a novel zero-voltage zero-current switching converter with two full-bridge cells sharing a bridge leg and connecting the secondary windings of two transformers in series is proposed for MVDC applications. One big feature of the proposed converter is that the required inductance used for energy transmission is reduced remarkably and even can be embedded in the transformer in some cases. Special but simple control strategy adopted by the converter makes it work in discontinuous current mode, which can realize zero-current switching for the main switches and rectifier diodes in the whole load range. Meanwhile, the auxiliary switches with small current rating can realize zero-voltage switching naturally. Hence, the switching loss is reduced, which is very important for high-power applications. The effects of the turns ratio of auxiliary transformer on the total loss and needed inductance are comprehensively analyzed and proved. With a detailed parameters design procedure, a simulation model is established in the software PLECS and the operation principle of the converter is verified. A 120 V-1200 V/1 kW prototype was built to validate the operation principle of the proposed converter.