Analysis of DC Bus Capacitor Current Ripple Reduction in Basic DC/DC Cascaded Two-Stage Power Converters

Cascaded converters are adopted in many power systems to manage sources and loads at different voltage levels simultaneously. DC bus capacitor is one of the key components in these converters due to its energy storage and fast response capabilities. However, the ripple current through the capacitor will influence its lifetime and the overall efficiency of the converter. Previous studies showed that the capacitor current of ac systems is optimized when the duty cycles are synchronized under in phase or antiphase condition. In this paper, the bus capacitor ripple current of cascaded two-stage converters for dc systems with different combinations of duty cycles is analyzed. It is found that the optimum capacitor current ripple varies depending on the values of individual duty cycles and the phase-shift angle between them. By properly adjusting the phase shift, the capacitor RMS current value can be reduced without affecting the converter normal operation or the need for extra sensing circuits, hence improving the energy conversion efficiency and prolonging the capacitor lifetime with relatively simple implementation. To illustrate, a case study of a two-stage dc/dc converter is carried out. A laboratory prototype converter confirmed a maximum efficiency improvement of 2.8% if the phase shift is adjusted properly when compared to the same converter with the worst case phase-shift angle.