Design and Implementation of an Amorphous High-Frequency Transformer Coupling Multiple Converters in a Smart Microgrid

Recent improvements in magnetic material characteristics and switching devices have generated a possibility to replace the electrical buses with high-frequency magnetic links in microgrids. Multiwinding transformers (MWTs) as magnetic links can effectively reduce the number of conversion stages of renewable energy system by adjusting turn ratio of windings according to the source voltage level. Other advantages are galvanic isolation, bidirectional power flow capability, and simultaneous power transfer between multiple ports. Despite the benefits, design, and characterization of MWTs are relatively complex due to their structural complexity and cross-coupling effects. This paper presents all stages of numerical design, prototyping, and characterization of an MWT for microgrid application. To design the transformer for certain value of parameters, the reluctance network method is employed. Due to the iterative nature of transformer design, it presented less computation time and reasonable accuracy. A prototype of designed transformer is implemented using amorphous magnetic materials. A set of experimental tests are conducted to measure the magnetic characteristics of the core and series coupling and open-circuit tests are applied to measure the transformer parameters. A comparison between the simulation and experimental test results under different loads within the medium-frequency range validated both design and modeling procedures.