A Fast Mechanical Switch for Medium-Voltage Hybrid DC and AC Circuit Breakers

This paper presents the design and experimental results of a Thomson coil-based fast mechanical switch for hybrid ac and dc circuit breakers rated at 30-kV voltage and 630-A current. The compact design with optimized circuit parameters and geometric dimensions of components targets 2-mm travel within 1 ms when driven by a 2-mF capacitor bank precharged to 500 V. The use and design of a disc spring as the damping and holding mechanism is presented. Structural design of a complete switch assembly rather than just the actuator is given. Experimental results show that the switch can travel 1.3 mm in the first 1 ms and 3.1 mm in the first 2 ms when driven by a 360-V 2-mF capacitor bank. Such fast mechanical switches facilitate hybrid circuit breaker interruptions within 2 or 3 ms for ultra-fast and highly efficient protections in 5-35 kV medium-voltage dc as well as ac systems.